MAYUR KACHHIA
Cell: 647.285.7841 E-Mail: mayur20796@gmail.com LinkedIn: www.linkedin.com/in/MayurKachhia Location: Toronto, Ontario
Proactive maintenance technician with strong mechanical aptitude and professional experience with packaging and production
industrial machinery maintenance and repair. Skilled in performing various manual or mechanical production functions by operating,
adjusting, and repairing manufacturing/packaging equipment following troubleshooting techniques. Well-versed in training and
mentoring technical individuals to ensure issue-free running of process and meet all production goals. Proven success in Lean
manufacturing environment, Kaizen, SMED, 5S, Standard Work, and CAPA. Recognized as a certified Emergency First Aid & CPR, key
member of JHSC as DCC, and elected Employee Representative.
▪ Blueprint & Schematics
▪ Precision Measuring Tools
▪ Welding
▪ Lathe, Mill, & Drill Presses
▪ Technical Troubleshooting
▪ Hydraulics and Pneumatics
▪ Machine Tear Down/Installation
▪ Electrical (Fuses/Relays/Servos)
▪ Rigging & Hoisting
▪ Changeovers & Setup
▪ Mechanical Assembly/Disassembly
▪ Preventive Maintenance
Career Experience
ESTEE LAUDER COMPANIES INC. – Markham, Ontario Nov 2021 to Present
Install, maintain, troubleshoot, set-up and operate manufacturing, packaging and plant support equipment. Establish and complete
PMs as required. Provide technical guidance, training and coaching to Set-up Mechanics, Line Technicians, Cleaners, and Operators.
Maintenance Technician
Technical Scope: Possess acute knowledge of fillers(lipstick, hot pours, foundation, mascara), cartoners, over-wrappers, case packers,
labelers, lasers, ink jet coders, kettles, mixers, pumps, photo sensors, vision systems, and thermal printers.
▪ Perform repairs and modifications on production-filling equipment, packaging equipment, compounding equipment, material
handling equipment, conveyors, case sealers, kettles and process equipment.
▪ Perform and assist Line Technicians with set-ups and equipment changeovers for filling, assembly and process equipment.
▪ Identify and recommend for purchase replacement equipment components through interfacing with technical personnel from
external contractors/suppliers.
▪ Aid in the installation of new equipment and provide feedback with regards to equipment design and operability.
▪ Proactively identify, report and resolve safety concerns.
JOHNSON & JOHNSON – Guelph, Ontario Dec 2018 to Nov 2021
Perform troubleshooting, repairs, modification, changeovers, set-up, and tear down of packaging equipment to achieve production
goals; also leverage keen insight to optimize and maintain SOPs during production processes with the validated range.
Packaging Line Mechanic
Technical Scope: Possess acute knowledge of unscramblers, fillers, capper, labeler, Lepel, bander, measuring cup placer, cartoner,
case packer, corner wrap labeler, Optel vision systems, and KUKA palletizers.
▪ Perform conventional and advanced troubleshooting of alarms and issues on packaging machinery with accuracy and
completeness to surpass business production goals and targets.
▪ Performed non-routine maintenance jobs assigned by packaging maintenance lead and maintenance supervisor.
▪ Handled and documented troubleshooting, removal, installation, disassembly, repair, and assembly of plant equipment.
▪ Ensure execution of all operations related to packaging equipment within all safety requirements.
▪ Exercise hands-on approach and effective controls while working with liquids and solids (tablets, caplets & capsules) operation.
APOTEX INC. – Toronto, Ontario Jun 2015 to Dec 2018
Industrial Millwright Apprentice
Set up, arranged, and dismantled all types of industrial machinery and equipment’s in the encapsulation department, organized critical
clearance inspections for encapsulators and equipment to avoid the quality issue as well as any damage to the parts and machines.
Senior Set-up Technician
Technical Scope: Possess acute knowledge of encapsulators IMA Matic 120, Adapta 100/200, Pellet Impressa 130, Tablet/Powder
Impressa 130 and weight checkers- Precisa 150, Precisa 12/18.
▪ Increased production by 15% by active participation in kaizen and developing the standard work for improved, well-coordinated
changeover time imparting all of the department – recognized by top management.
▪ Led both advanced and technical troubleshooting of alarms and issues on all encapsulators and equipment’s to minimize
downtime and maximize production. Managed filling of powder, pellets, tablets, mini-tablets, and soft gel into capsules.
▪ Assisted production investigations and CAPA implementation process; perform testing of capsules using LIMS, DMIR, GO/NOGO gauge, and disintegration tester as well as performed metal detector and empty capsule eliminator test.
▪ Performed calculations and ensured documentation on MPD, SAP, LIMS, logbooks, and worksheets as per GDP, SOP, and WI.
▪ Provided detailed training to the Production Technicians, ensured the deployment of best practices with up-to-date knowledge
and clear understanding of all production processes and core principles.
Education & Training
Level 1 Industrial Millwright – 2022
15 Weeks Pre-Apprentice Industrial Millwright – 2022
Sheridan College
High School Diploma – 2015
North Albion Collegiate Institute
Other Expertise:
Compliance: cGMP, GDP, SOP, WI, MPD, WHMIS, and OHSA.
Regulatory Dealing: FDA, Health Canada and other regulatory bodies and quality standards.
Healthcare: Certified Emergency First Aid & CPR, member of JHSC as DCC, and elected Employee Rep.
IT Expertise: Maximo, MS Office, Excel, Outlook, SAP, LIMS, Windows and Mac.
